Foam molds are being used in many projects. 

These photos are from a reconstruction project (PCL company) of the historical City Center Bridge in Calgary, Alberta, Canada. For this project several molds were produced to cast (on-site) the ceilings of the Center Street Bridge pedestrian kiosks. The Shapes were cut on an Axis 128 foamcutter.

Producing the mold was a difficult but not daunting task for the artist creating the mold. A combination of compound curves, curved chamfers and keeping within eXtreme tight tolerances made for a mold that would be nearly impossible to produce by any other method.

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Products produced using foam
Samples: view products made with our Axis hot wire foam cutters
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